All work
Governed AI · robotics and medical devices

Production ML where being wrong is expensive

Distributed ML and governed data systems across DEKA programs including Roxo, the FedEx SameDay Bot, and the FDA 510(k)-cleared twiist insulin delivery system.

  • 80% less annotation work. Across my DEKA work.
  • 35% lower end-to-end latency. Across my DEKA work.
  • 60% better OCR root-cause accuracy. Across my DEKA work.
  • 43% fewer production bugs. Across my DEKA work.
  • 57% faster releases. Across my DEKA work.

Context & problem

DEKA Research & Development builds machines where being wrong is expensive. My work spanned two of its defining programs: Roxo, the FedEx SameDay Bot, an autonomous last-mile delivery robot developed by DEKA in collaboration with FedEx, and the twiist Automated Insulin Delivery system, developed by DEKA, commercialized by Sequel Med Tech, and FDA 510(k)-cleared.

Across both, ML teams were drowning in near-duplicate data: annotation effort scaled with raw volume, not information content.

My role

Led design and development of the image deduplication system; designed and implemented four distributed ML workflows from the ground up; built the HIPAA-compliant OCR root-cause analysis system; drove the CI/CD and TDD transformation.

Architecture

Embedding-based similarity over an AWS OpenSearch backbone for deduplication; Airflow-orchestrated distributed workflows in Python and C++ on Kubernetes. Working under HIPAA and medical-device constraints shaped these systems end to end. Governance was not a slide in the deck. It was the operating condition.

Measured result

Across my DEKA work: −80% image annotation workload, −35% end-to-end latency, +60% OCR root-cause accuracy, and a CI/CD transformation that reduced production bugs by 43% and made releases 57% faster.

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